Quantech Industrial


Global Transfer System Technology

Global Transfer System, or GTS for short, is the patented technology that lies at the heart of the DE Dry Energy series of dryers.

Global Transfer System
The thermal load imposed on a compressed air dryer is a function of several parameters:
  • air flow rate
  • compressed air inlet temperature
  • working pressures
  • moisture content

Since these will all fluctuate to a greater or lesser extent, the thermal load on the dryer can vary rapidly from 0 to 100% of the design load.

In order to protect itself and to maintain a constant dewpoint the dryer needs an effective capacity control system.

Conventional refrigeration dryers use the "hot gas bypass" method.

While effective, this method involves running the refrigerant compressor at full speed under all conditions so that the power consumption is just as high at no-load or part-load as it is at full load.

Capacity control in the Global Transfer System on the other hand involves the storage, monitoring and controlled release of the excess cooling energy under all part load conditions so that operation of the refrigerant compressor can be cycled.

This results in average power consumption which is approximately proportional to the load on the dryer.

Here's how it works....

The air to refrigerant heat exchanger is a specially designed finned coil nestling in a bed of silica.

In full load operation heat transfer from the compressed air to the evaporating refrigerant follows the direct path through all the interconnecting fins
In part-load operation the evaporating refrigerant transfers part of its cooling energy to the silica.
When the control system senses that the silica thermal store is fully charged with cooling energy, the refrigerant compressor is stopped (energy-saving phase). The constant dewpoint is maintained as heat is now transferred from the compressed air to the chilled silica.
But MTA dryers save energy in another, rather subtle, way too.

Most refrigeration compressed air dryers on the market use heat exchangers with very fine passageways for the air. This provides for high rates of heat transfer within very compact dimensions. Unfortunately however, it also tends to increase the pressure drop of the compressed air.
MTA dryers, on the other hand, have heat exchangers with large cross sectional areas for the compressed air flow, mainly smooth bore copper tubes, with correspondingly lower pressure drops.
Of course this provides an indirect energy saving, as it reduces the energy input required by the air compressor to overcome the dryer pressure drop.

 

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